Processing Texts

Injection molding

PREPROCESSING
Drying temperature = 80°C
Drying time, dehumidified dryer = 2-4 h
Processing moisture content = <0.2 %

PROCESSING
Melt temperature optimum = 215°C
Melt temperature range = 210-220°C
Mold temperature optimum = 90°C
Mold temperature range = 80-100°C
Hold pressure range = 90-110 MPa
Hold pressure time = 8-10 s/mm

POSTPROCESSING
Annealing:  30 min/mm at 160°C

Rheological properties	Value	Unit	Test Standard
Melt volume-flow rate	2.2	cm³/10min	ISO 1133
Melt mass-flow rate	2.6	g/10min	ISO 1133
Temperature	190	°C	ISO 1133
Load	2.16	kg	ISO 1133
Moulding shrinkage, parallel	2.2	%	ISO 294-4, 2577
Moulding shrinkage, normal	1.9	%	ISO 294-4, 2577

Thermal properties	Value	Unit	Test Standard
Melting temperature, 10°C/min	178	°C	ISO 11357-1/-3
Temp. of deflection under load			ISO 75-1/-2
1.8 MPa	93	°C
0.45 MPa	155	°C
Vicat softening temperature			ISO 306
50°C/h, 50N	160	°C
50°C/h, 10N	175	°C
Coeff. of linear therm. expansion, parallel	110	E-6/K	ISO 11359-1/-2
Coeff. of linear therm. expansion			ISO 11359-1/-2
normal	110	E-6/K
Normal, -40-23°C	100	E-6/K
Parallel, -40-23°C	100	E-6/K
RTI, electrical			UL 746B
0.8mm	50	°C
1.5mm	110	°C
3mm	110	°C
RTI, impact			UL 746B
0.8mm	50	°C
1.5mm	85	°C
3mm	90	°C
RTI, strength			UL 746B
0.8mm	50	°C
1.5mm	90	°C
3mm	95	°C

Electrical properties	Value	Unit	Test Standard
Relative permittivity			IEC 60250
100Hz	3.8	-
1MHz	3.7	-
Dissipation factor, 1MHz	40	E-4	IEC 60250
Volume resistivity	1E12	Ohm*m	IEC 60093
Surface resistivity	>1E15	Ohm	IEC 60093
Comparative tracking index	600	-	IEC 60112

Other properties	Value	Unit	Test Standard
Humidity absorption, 2mm	0.3	%	Sim. to ISO 62
Water absorption, 2mm	1.4	%	Sim. to ISO 62
Density	1420	kg/m³	ISO 1183
Density of melt	1190	kg/m³	-

VDA Properties	Value	Unit	Test Standard
Emissions	<8	mg/kg	VDA 275

Acids
	Acetic Acid (5% by mass) (23°C)
	Citric Acid solution (10% by mass) (23°C)
	Lactic Acid (10% by mass) (23°C)
	Hydrochloric Acid (36% by mass) (23°C)
	Nitric Acid (40% by mass) (23°C)
	Sulfuric Acid (38% by mass) (23°C)
	Sulfuric Acid (5% by mass) (23°C)
	Chromic Acid solution (40% by mass) (23°C)
Bases
	Sodium Hydroxide solution (35% by mass) (23°C)
	Sodium Hydroxide solution (1% by mass) (23°C)
	Ammonium Hydroxide solution (10% by mass) (23°C)
Alcohols
	Isopropyl alcohol (23°C)
	Methanol (23°C)
	Ethanol (23°C)
Hydrocarbons
	n-Hexane (23°C)
	Toluene (23°C)
	iso-Octane (23°C)
Ketones
	Acetone (23°C)
Ethers
	Diethyl ether (23°C)
Mineral oils
	SAE 10W40 multigrade motor oil (23°C)
	SAE 10W40 multigrade motor oil (130°C)
	SAE 80/90 hypoid-gear oil (130°C)
	Insulating Oil (23°C)
Standard Fuels
	ISO 1817 Liquid 1 - E5 (60°C)
	ISO 1817 Liquid 2 - M15E4 (60°C)
	ISO 1817 Liquid 3 - M3E7 (60°C)
	ISO 1817 Liquid 4 - M15 (60°C)
	Standard fuel without alcohol (pref. ISO 1817 Liquid C) (23°C)
	Standard fuel with alcohol (pref. ISO 1817 Liquid 4) (23°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (23°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (90°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (>90°C)
Salt solutions
	Sodium Chloride solution (10% by mass) (23°C)
	Sodium Hypochlorite solution (10% by mass) (23°C)
	Sodium Carbonate solution (20% by mass) (23°C)
	Sodium Carbonate solution (2% by mass) (23°C)
	Zinc Chloride solution (50% by mass) (23°C)
Other
	Ethyl Acetate (23°C)
	Hydrogen peroxide (23°C)
	DOT No. 4 Brake fluid (130°C)
	Ethylene Glycol (50% by mass) in water (108°C)
	1% nonylphenoxy-polyethyleneoxy ethanol in water (23°C)
	50% Oleic acid + 50% Olive Oil (23°C)
	Water (23°C)
	Water (90°C)
	Phenol solution (5% by mass) (23°C)